Soft Cad Crea Solutions
Software for 2D pattern design and part nesting optimisation in upholstered furniture production, with data transfer to compatible cutting systems.
Upholstered furniture
Automated cutting, adhesive application and humidity control
for upholstered furniture production
Technical context
What upholstered furniture production involves technically
The production of sofas, armchairs, chairs and other upholstered pieces starts with designing the parts and preparing the data for production. The workflow continues with feeding and cutting the fabric or leather, sewing, adhesive application, assembly and finishing of the components.
Cutting accuracy, efficient material use, even adhesive application and finishing quality influence how the parts fit together and how the finished product looks.
Requirements are set according to the materials processed, the adhesive system, the product construction and the production rate.
Texco supplies CAD software, automated feeding and cutting systems, equipment for adhesive application and component finishing, steam generators and humidity control solutions.
Technical specifications
What matters technically in upholstered furniture production
Upholstered furniture production combines materials, adhesives and operations with different technical requirements. Parameters are set for each stage, not for the line as a whole.
Products
Texco equipment for upholstered furniture production
Automatic cutting machine BULLMER PREMIUMCUT
Modular single-ply cutter for leather, fabrics and other flexible materials, suited to short runs, customised products and individually cut parts.
Cutter – Automatic Cutting Machine BULLMER MULTIPLY R90 PRO
Automated high-ply cutter for cutting woven and non-woven fabrics and quilted materials in series production.
Automatic Fabric Roll Transport System Bullmer Transroll
Automated system for storing, transporting, changing and feeding material rolls to the cutting line.
WALTHER PILOT spraying systems and equipment
Manual and automatic guns, pumps and complete systems for controlled adhesive application on foam, fabrics and upholstery components.
Industrial Hand Finishing Iron Veit 2157
Equipment for correcting creases, shine and marks on upholstered components covered with fabric or leather.
EL Series – Electrode Steam Humidifier
Electric steam humidifier for humidity control, mounted directly in the space or integrated into the air handling installation.
Humidification system Condair ML
High-pressure system for direct humidification of large production halls and spaces.
Condair DC-N condensing dehumidifier
Condensation dehumidification system for production and storage spaces with normal operating temperatures.
Veit Steam Generator Veit SG 67
Compact electric generator for supplying VEIT finishing equipment, intended for applications with a low steam requirement.
Jumag FLO1060 Oil or Gas Fired Steam Boiler
Gas- or liquid-fuel-fired generator for centralised installations with several steam consumers, with a capacity of up to 1,060 kg/h.
Jumag Multiple Steam Units
Modular configuration with several generators operated according to demand, for applications with a variable load or high steam requirement.
Consulting
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Methodology
How Texco works in upholstered furniture production
Every project starts from the actual products and the workflow on the production floor. Cutting, steam and microclimate systems are sized separately, because they depend on different parameters.
- Technical analysis
Design and cutting. Texco assesses on site the product types, the materials used, the part dimensions, the production volumes, the feeding method and the existing preparation and cutting operations.
Adhesive application. The adhesive’s technical and safety data sheets, viscosity, flow rate, application type, line speed and intended result are checked.
Component finishing. The materials, component shapes, defects to be corrected and the way finishing fits into the final production stage are analysed.
Steam generation. The consuming equipment, average and peak flow, pressure, degree of simultaneous use, water quality and energy source are checked.
Microclimate control. Texco analyses the space, the air changes, the existing temperature and humidity, the target values, the operating regime and the zones that need separate control.
- Sizing and choosing the configuration
Design and cutting. The software, feeding system and cutter are chosen according to the material, number of plies, part size, production volume and required accuracy.
Adhesive application. It is decided whether application will be manual or automatic, and the equipment for feeding, dosing and spraying is selected.
Component finishing. The equipment is chosen according to the material, part geometry, work rate and intended visual result.
Steam generation. The generator is sized separately, according to the consumption and pressure required by the finishing equipment.
Microclimate control. The system capacity, the humidification or dehumidification technology, and the distribution and positioning of the equipment are determined.
- Installation, configuration and commissioning
Design and cutting. The software and equipment are configured and tested on files, materials and parts representative of production.
Adhesive application. The system is adjusted and tested with the adhesive and materials used in the process. The final parameters are set according to the result obtained.
Finishing and steam generation. The equipment supply, steam pressure and result obtained on representative components are checked.
Microclimate control. The system parameters are adjusted and humidity distribution in the zones served is checked.
- Technical documentation and support
Texco supplies the data sheets, operating manuals, operating parameters and maintenance instructions available for the equipment delivered. Operator training is included when it is part of the project.
For humidification and dehumidification equipment, Texco checks the communication options and supplies the technical information available. Integration into the BMS or SCADA is carried out by the automation system integrator.
Technical support
Frequently asked questions
- Which materials can be cut automatically for upholstered furniture?
Woven and non-woven fabrics, quilted materials, leather and other flexible materials, depending on the cutter configuration and the tools fitted.
- When is a single-ply cutter chosen?
A single-ply cutter is used for leather, short runs, customised products and individually cut parts. A high-ply cutter is used for stacked fabrics and series production.
- How is the steam generator sized?
The capacity is calculated in kg of steam per hour, based on equipment consumption, the required pressure and the degree of simultaneous use.
- What is the difference between manual and automatic spraying?
Manual spraying offers flexibility for different parts and touch-ups. Automatic systems provide repeatability and better control of consumption in series production.
- Can humidification and dehumidification be used in the same hall?
Yes, in separate or independently controlled zones. In an open space, the systems must be designed so that they do not work against each other.
- What role does CAD software play?
CAD software enables pattern design, part nesting and data transfer to the cutting system. Compatibility depends on the formats and configuration used.
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